Warehouse & Logistics Applications

JVL motors are engineered for the relentless demands of warehouse automation — running 24/7 in sorting hubs, automated storage systems, and baggage handling facilities.

Industry Challenges

24/7 Continuous Duty

Warehouse sorting and baggage handling systems run around the clock. Any motor failure stops the entire line.

High Throughput Diverting

Sorting hubs process thousands of parcels per hour. Diverter and pusher drives must be fast and reliable.

Vertical Lifting

Automated storage/retrieval systems (AS/RS) need high torque for vertical lifts with fail-safe braking.

Distributed Installation

Large warehouses have hundreds of drive points spread across long distances, making centralized cabinets impractical.

Recommended Motors

Stepper Motors

Why JVL for Warehouse & Logistics?

Built for 24/7

Brushless design with sealed bearings and integrated thermal protection ensures years of continuous operation.

High Torque NEMA 34/43

Up to 18.65 Nm holding torque for vertical lifts, heavy-duty conveyors, and AS/RS shuttles.

Decentralized Architecture

Mount drives directly at each sorting point. No central cabinet, minimal cable infrastructure.

Integrated Brake

Built-in electromagnetic brake option provides fail-safe holding on vertical axes and inclined conveyors.

Winning Applications

ApplicationJVL SolutionMotor Type
Application

Shuttles moving on tracks in Warehouse Storage Solutions. Each shuttle contains 2x MAC402 for horizontal and vertical movements, plus battery and Siemens PLC with WiFi.

TR
JVL Solution

Won because the DC-supplied 400W MAC motor is the most energy efficient motor they found. After a certain number of movement cycles, they only need to recharge the battery half as long as competing motors.

Motor TypeMAC402MAC402
Application

Bulk mail is automatically sorted into bins depending on destination. Bulk mail pieces move along a series of diverting conveyors that either pass the product along or divert the mail piece into a bin. Each diverting conveyor is driven by a combination of 4 motors.

US
JVL Solution

Elimination of separate drives reduces panel size and eliminates several panels. Cost savings of integrated over non-integrated is magnified by high number of axes per machine.

Motor TypeServoStepServoStep
Application

Shuttles moving on tracks in Warehouse Storage Solutions. Each shuttle contains 2x MAC402 for horizontal and vertical movements, plus battery and Siemens PLC with WiFi.

TR
JVL Solution

Won because the DC-supplied 400W MAC motor is the most energy efficient motor found. Battery recharge time is half that of competing motors.

Motor TypeMAC402MAC402
Application

Automated Storage and Retrieval System. Motors for the belt control in the load shuttle.

DE
JVL Solution

Decentralized motor design eliminates need for separate drive cabinets in automated storage systems.

Motor TypeMAC400MAC400

Ready to Automate Your Warehouse & Logistics Application?

Our application engineers can help you select the right motor and configure it for your specific needs.

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